10 Best Bits For Drilling Aluminum in 2026

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For drilling aluminum, we recommend the Makita Impact Gold Titanium Drill Bit Set as the best overall for its versatility and impact-ready durability. For premium cobalt performance, consider the Bosch CO21 set, and for the widest size range, the CaRoller HSS set is ideal. Aluminum is soft but prone to gumming up bits and melting if you use the wrong tool or technique. This research-based guide compares ten top-rated sets to help you find the right bits for clean, precise holes in sheet metal, castings, or extrusions.

Top 10 Drill Bits For Aluminum in the Market

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The Best Drill Bits For Aluminum, Reviewed

#1Best Overall

Makita Impact Gold Titanium Drill Bit Set

Makita Impact Gold Titanium Drill Bit Set
Material CompatibilityFerrous metal, wood, plastic, non-ferrous metal, cast iron, stainless steel
CoatingTitanium nitride (TiN)
Point Geometry135 degree split point
Shank Type1/4 inch hex
Piece Count14 pieces
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What We Like

  • Titanium nitride coating for extended wear life
  • Split point geometry reduces bit walking
  • Impact-rated for use in impact drivers
  • Versatile for drilling multiple materials

Trade-offs

  • Set contains 14 pieces, fewer options than larger kits
  • Hex shank limits use to compatible chucks only
  • Case dimensions are compact, potentially limiting bit organization

The 1/4-inch hex shank and impact rating mean you can drive these bits with the brute force of an impact driver without worrying about the shank slipping or snapping. A titanium nitride coating lasts 2.5 times longer than non-coated bits, which reduces wear during tough jobs. Its 135-degree split point geometry is for faster starts and reduced walking, so you spend less time positioning and more time drilling through the listed materials like ferrous metal, wood, and plastic.

The trade-off is in specialization and scope. For dedicated, high-volume metalwork requiring a wide range of exact sizes, you’d look to a more expansive set like the PFERD M35 Cobalt Drill Bit Set. The Makita set wins on overall versatility and impact-ready construction, making it a superb all-rounder rather than a niche specialist.

Best for: The drill-and-driver user needing one impact-ready set for metal, wood, and plastic. Not ideal for applications requiring a shank type other than 1/4-inch hex.
#2Best Premium Cobalt Set

Bosch CO21 Cobalt Metal Drill Bit Set

Bosch CO21 Cobalt Metal Drill Bit Set
MaterialCobalt
Bit Count21 pieces
Shank TypeThree-flat (≥3/16")
Point TypeNo-skate split-point
Max Size1/2 inch
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What We Like

  • Cobalt construction for hard, abrasive materials
  • No-skate tip for clean, accurate hole starts
  • Three-flat shank resists slipping in the chuck
  • Laser-etched markings for clear size identification

Trade-offs

  • Three-flat shank only on bits 3/16 inch and larger
  • Set lacks metric sizing for precision metric work
  • Case dimensions (9" x 4.6") require significant drawer space

Manufactured from cobalt for drilling in hard and abrasive materials, these bits are designed for very high drilling temperatures. This makes them suitable for stainless steel and cast iron, and they are also useful for general drilling in aluminum. The no-skate split-point tip is for clean, precise holes and accurate starts, while the three-flat shank design promotes better grip and guards against slipping on bits 3/16 inch and larger.

The three-flat shank design that promotes better grip applies only to bits 3/16 inch and larger, so smaller sizes in the set have a standard round shank. Compared to the compact LingGan Metric Cobalt Drill Bit Set, the Bosch CO21 offers a wider assortment of SAE inch sizes. The Bosch set provides versatility for a mixed-material workshop, with a design for superior performance in stainless steel and a claim of 4X longer life than standard high-speed drill bits.

Best for: The metalworker or advanced DIYer who drills a mix of stainless steel, cast iron, and aluminum and needs a single, durable set that excels with heat-resistant materials. Not ideal for those who work exclusively with metric measurements or require an ultra-compact kit for limited space.
#3Best Wide Size Range

CaRoller High Speed Steel Drill Bit Set

CaRoller High Speed Steel Drill Bit Set
Bit count29 pieces
Size range1/16" to 1/2"
Point angle135-degree split point
Shank typeRound straight shank
CoatingAmber coating and black oxide
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What We Like

  • Extensive 29-piece size range from 1/16" to 1/2".
  • 135-degree split point prevents walking on metal.
  • Explicitly noted as perfect for drilling soft metals like aluminum.
  • High speed steel construction with dual coatings for wear resistance.

Trade-offs

  • Manufacturer notes it is not recommended for hardened or stainless steel.
  • Requires low speeds below 500 RPM for drilling plastic to prevent melting.

The CaRoller set’s defining feature is its 29-piece spread, covering nearly every fractional size from a tiny 1/16″ up to a substantial 1/2″. This is the set you grab when the job calls for a very specific size, especially in softer materials. It’s tailor-made for the DIYer or professional who drills a lot of aluminum, copper, or wood and needs that wide selection to avoid making undersized holes and stepping up. The 135-degree split point is the right geometry for metal, biting in cleanly without skating across the surface.

This drill bit set is specialized for certain materials. The manufacturer notes these bits are not meant for hardened or stainless steel. For those tougher alloys, a set with cobalt like the Bosch CO21 would be a better match. Within its intended scope of drilling aluminum, soft metals, wood, and plastic with care, the CaRoller set offers great versatility. It provides a wide array of sizes, so you can cover many tasks without buying several smaller sets.

Best for: DIYers and pros who frequently drill aluminum and other soft metals and need a complete range of fractional sizes for precise hole sizing. Not ideal for jobs requiring frequent drilling into hardened or stainless steel.

Product photos

#4Best General-Purpose HSS

DEWALT Black Oxide Drill Bit Set

DEWALT Black Oxide Drill Bit Set
MaterialHigh Speed Steel
Point Angle135° Split Point
Helix Angle31°
Piece Count21 pieces
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What We Like

  • 135° split point prevents walking on hard surfaces.
  • Parabolic flute design ejects chips effectively in metal.
  • Black oxide coating resists corrosion for longer life.
  • 31° helix reduces aggressiveness for better deep-hole drilling.

Trade-offs

  • HSS construction, not cobalt, for general-purpose materials.

A 135° split point tip bites immediately and prevents walking on hard surfaces, letting you start a clean hole precisely where intended. Parabolic flute design increases chip ejection in metal and wood, helping to manage material buildup. This high-speed steel set is intended for general-purpose drilling in materials like metal, hardwood, softwood, PVC, and fiberglass.

These are general-purpose high-speed steel bits with a protective coating, not a dedicated cobalt or premium alloy set. For drilling hundreds of holes in hardened steel or stainless, you would want to upgrade to a cobalt set. For most aluminum projects, woodworking, and general shop tasks, however, this DEWALT set’s balanced design and sensible size range will drill clean holes without the premium price of a specialized kit.

Best for: The workshop owner needing a dependable, all-purpose set for aluminum, wood, and plastics. Not ideal for high-volume production drilling in hardened steels or stainless.
#5Best Metric Cobalt Set

LingGan Metric Cobalt Drill Bit Set

LingGan Metric Cobalt Drill Bit Set
Material5% Cobalt M35 HSS
Size range1.5mm to 6.5mm
Piece count13 pieces
Shank typeStraight shank
Weight0.3 pounds
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What We Like

  • M35 cobalt construction for high wear resistance
  • Specifically listed for drilling aluminum
  • Compact and lightweight for easy portability
  • 13 metric sizes cover common small to mid-range tasks

Trade-offs

  • Maximum size is only 6.5mm (about 1/4 inch)
  • Limited to 13 pieces versus larger 21+ piece sets

The 5% cobalt M35 steel is the key here. That composition gives these bits the heat resistance and hardness needed to slice through aluminum without dulling quickly, making them a reliable choice for repeated metalwork. This set is for the machinist or serious hobbyist who works primarily in metric measurements and needs a durable, specialized set for metals. The range from 1.5mm to 6.5mm covers a lot of common fastener and fabrication work in aluminum.

This set has a focused scope. It delivers high performance for smaller holes but is not a comprehensive kit. If you regularly need to drill holes larger than 6.5mm in aluminum, you will have to add another set. Compared to a broader assortment like the Bosch CO21, the LingGan set is much more compact and purpose-built. You gain portability but give up a wider size selection, making it a specialist’s choice rather than a generalist’s first kit.

Best for: Users needing a metric cobalt drill bit set for stainless steel, iron, copper, and aluminum.

Product photos

#6Best for Tough Stainless & Inox

PFERD M35 Cobalt Drill Bit Set

PFERD M35 Cobalt Drill Bit Set
MaterialM35 (Co5) INOX cobalt steel
Point angle135° split point
Piece count21 pieces
Size range1/16" to 3/8"
Shank typeStraight jobber-length
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What We Like

  • M35 cobalt steel for tough materials
  • Self-centering 135° split point tip
  • Spiral flute for efficient chip evacuation
  • 21-piece set covers common fractional sizes

Trade-offs

  • Lacks metric sizes for precision metric work
  • Jobber length limits deep-hole drilling in thick stock

The M35 cobalt steel construction is the key here. This alloy retains its hardness at the high temperatures generated when drilling stainless steel or hard aluminum alloys, so the bits stay sharp longer when other sets would dull. The 135° split point starts cutting without walking, which is crucial for precision work on curved or hard surfaces where a center punch isn’t practical. This set is built for the shop that regularly tackles stainless, Inox, or other tough non-ferrous metals and needs bits that can take the heat.

Built from M35 cobalt steel, these drill bits maintain a sharp edge when drilling tough materials like stainless steel. Their jobber length suits general fabrication, with sizes from 1/16 to 3/8 inches covering many common tasks. A 135-degree split point tip helps start holes without wandering, which is useful for precise work on curved or hard surfaces.

Best for: Metalworkers and serious DIYers drilling stainless steel, Inox, and hard aluminum alloys regularly.

Product photos

#7Best For Hardened Materials

STROTON M42 Cobalt Drill Bit Set

STROTON M42 Cobalt Drill Bit Set
MaterialM42 8% Cobalt Steel
Hardness68-70 HRC
Point Angle135 Degree Split Point
Piece Count19 pieces
Size Range1mm to 10mm
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What We Like

  • High cobalt content resists heat and wear.
  • 135-degree split point design for precise starts.
  • Wide metric range in half-millimeter increments.
  • Can run three to five times faster than standard bits.

Trade-offs

  • No fractional-inch sizes for SAE work.

Built from M42 8% cobalt steel and hardened to 68-70 HRC, these bits resist the heat and wear of drilling stainless steel and hard metals, which extends their working life. This material choice typically allows them to run three to five times faster than standard bits, making them suitable for production work where tool longevity matters. Their 135-degree split point and sufficiently sharp edge are designed to cut material into long chips rather than grinding through it.

You pay more for cobalt performance, but the cost per hole can be lower over time. The set covers a practical metric range from 1mm to 10mm, though the shorter lengths on the smaller bits limit their reach in thicker stock. For a more general-purpose aluminum drilling set with a sturdy case, the Bosch CO21 offers a similar three-flat shank design for better grip in a chuck.

Best for: Shops frequently drilling into hard alloys and stainless steel who prioritize bit life over upfront cost. Not ideal for casual users who only drill soft aluminum or need fractional-inch sizes.
#8Best For Large Holes

EFFICERE Reduced Shank Drill Bit Set

EFFICERE Reduced Shank Drill Bit Set
MaterialM2 cobalt high speed steel
Point design135-degree split point
Shank type1/2" reduced, Tri-flatted
Size range9/16" to 1" by 1/16th
Pieces8
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What We Like

  • 135° split point prevents walking on aluminum.
  • Tri-flatted shank eliminates chuck slippage.
  • Full set of large diameters up to 1 inch.

Trade-offs

  • Set only covers eight large sizes above 9/16".
  • No smaller bits for pilot holes or general work.

A 1/2-inch reduced shank allows these large-diameter bits to fit a standard drill chuck, so you can drill holes up to a full inch without needing a specialized machine. The set includes eight specific sizes from 9/16″ to 1″ in 1/16th increments, providing a dedicated tool for each large hole requirement. M2 cobalt high-speed steel construction offers durability for drilling materials like aluminum, mild steel, and stainless steel.

This set contains only eight large-diameter Silver and Deming bits from 9/16″ to 1″, unlike more comprehensive sets such as the 21-piece Bosch CO21. It is designed for applications that specifically require these larger sizes. For tasks like boring a 7/8-inch hole for a bolt, having the exact dedicated bit is essential.

Best for: Metal shops and fabricators needing a dedicated set for large, precise holes in aluminum plate and bar stock. Not ideal for general DIY where a wider range of smaller sizes is needed.

Product photos

#9Best for Impact Drills

Bosch Impact Control HSS Drill Bits

Bosch Impact Control HSS Drill Bits
Shank TypeHexagonal
Point TypeSplit point
MaterialHSS (High-Speed Steel)
Compatible ToolsImpact drills, drills, drill stands
Suitable MaterialsAlloyed/unalloyed steel, non-ferrous metals, plastic
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What We Like

  • Hex shank for secure grip in impact drivers.
  • Split point tip for precise centering and clean starts.
  • Precision-ground spiral reduces wear for higher durability.

Trade-offs

  • Hex shank limits use to compatible chucks only.

A hexagonal shank locks solidly into an impact driver’s chuck, preventing the bit from spinning loose under concussive force. This design makes the set compatible with all impact drills, drills, and drill stands that accept a hex mount. The split point tip provides perfect centering with low contact force, which helps prevent walking on curved surfaces. High-speed steel construction is suitable for drilling alloyed and unalloyed steel, cast iron, sintered iron, non-ferrous metals, sheet metal, and plastic.

These bits are specialized for impact tools. Their hex shank design means they won’t fit a standard keyed drill chuck. For a dedicated drill press or a standard cordless drill, a set with a conventional round shank would be a more versatile choice. Also, while the high-speed steel is durable, if your work includes stainless steel or hardened alloys, a cobalt bit set would last longer.

Best for: Impact drill users needing bits for a mix of metals and plastics. Not ideal for standard drill chucks.
#10Best Massive Variety Set

HURRICANE 230-Piece HSS Drill Bit Set

HURRICANE 230-Piece HSS Drill Bit Set
MaterialHigh speed steel
Point angle135° tip
CoatingTitanium-coated surface
Piece count230 pieces
Largest size1/2 inch
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What We Like

  • Massive 230-piece set covers extensive size range
  • Titanium coating reduces heat and increases wear resistance
  • Included hard case organizes and protects all bits

Trade-offs

  • Large 11 x 9.4 inch case requires significant storage space
  • HSS material, not cobalt, for optimal hard metal drilling

With 230 bits spanning from 3/64″ to a full 1/2″, this set delivers an unmatched selection for anyone who needs a drill bit for every conceivable job on aluminum and other common materials. The titanium coating on the high-speed steel helps manage heat during longer sessions, and the 135° point geometry starts cuts cleanly to reduce wandering. For a home shop or a contractor tackling varied projects, this collection means you’ll almost certainly have the right size on hand without a separate trip to the store.

That extensive selection requires a sizable storage case measuring 11 inches long. The included plastic box organizes the bits but demands more space than smaller sets like the 14-piece Makita Impact Gold. While the titanium-coated HSS bits work on listed materials like aluminum alloy, they are not the cobalt or M42 steel used in sets such as PFERD M35 for tougher applications like stainless steel.

Best for: The workshop owner or serious DIYer who values having every possible drill bit size immediately available for aluminum, wood, and plastics. Not ideal for applications requiring specialized cobalt bits for stainless steel.

Product photos

How We Evaluated Drill Bits For Aluminum

Our evaluation is based on manufacturer specifications, expert round-ups, and patterns in user feedback. We prioritized bits specifically noted for soft metals like aluminum, focusing on their ability to resist heat buildup and prevent material from sticking to the flutes.

Key criteria included the drill bit material’s heat resistance (cobalt versus HSS), tip geometry for clean starts, and shank design for secure chuck grip. We also considered set composition, balancing a useful size range against practical storage needs.

This guide is based on documented product specifications and consistent user feedback regarding performance in materials like aluminum.

What To Look For In Drill Bits For Aluminum

Choosing the right bit prevents melted aluminum, clogged flutes, and poor-quality holes. The best drill bits for aluminum balance material, geometry, and setup.

Look for cobalt or titanium-coated bits with a 135-degree split point for clean starts. Use low to medium drill speeds and a cutting lubricant to manage heat and prevent the soft metal from gumming up the bit.

Material & Heat Resistance

Aluminum melts at a relatively low temperature, so heat management is critical. Cobalt bits (often labeled M35 or M42) are the premium choice as they dissipate heat faster and resist wear better than standard high-speed steel (HSS). Titanium nitride coatings on HSS bits also improve heat resistance and lifespan.

For occasional work on thin sheet aluminum, a quality HSS bit with a sharp edge can suffice, but for thicker stock or repeated drilling, investing in cobalt is wise. For more on this, see our guide on drill bit material for aluminum.

Tip Geometry & Flute Design

A split point design is generally recommended over a standard point. The split point is self-centering, which reduces bit walking on curved surfaces like aluminum and ensures a cleaner, more accurate hole start. The flute design is also important; a parabolic or wide spiral shape efficiently ejects stringy aluminum chips. Poor chip clearance is a primary cause of overheating and bit clogging.

Shank & Set Composition

The shank must fit your tool securely. A standard round shank works in any drill chuck, while a hex shank is necessary for impact drivers. For high-torque applications in metal, a three-flat or tri-flatted shank resists slipping in the chuck. Consider what you’re drilling: a set with a wide range of fractional sizes is perfect for general fabrication, while a metric set is essential for precise engineering work. For larger holes, a reduced-shank set allows you to drill diameters up to 1 inch with a standard chuck.

  • Use a center punch to create a small divot for the bit to seat into, improving accuracy.
  • Apply a dedicated cutting paste or fluid, not just oil, to lubricate and cool the cut.
  • Run your drill at a slower speed (often 200-300 RPM for larger bits) to control heat.

The right bit feels sharp, starts cleanly without skating, and produces long, curled chips, not fine, melted dust.

Drill Bits For Aluminum Compared

The comparison table below highlights the key specifications and best uses for each of our selected drill bit sets.

ProductMaterialPoint GeometryPiece Count
Makita Impact Gold Titanium Drill Bit SetN/A135 degree split point14 pieces
Bosch CO21 Cobalt Metal Drill Bit SetCobaltNo-skate split-point21 pieces
CaRoller High Speed Steel Drill Bit SetHigh Speed Steel135-degree split point29 pieces
DEWALT Black Oxide Drill Bit SetHigh Speed Steel135° Split Point21 pieces
LingGan Metric Cobalt Drill Bit Set5% Cobalt M35 HSSN/A13 pieces
PFERD M35 Cobalt Drill Bit SetM35 (Co5) INOX cobalt steel135° split point21 pieces
STROTON M42 Cobalt Drill Bit SetM42 8% Cobalt Steel135 Degree Split Point19 pieces
EFFICERE Reduced Shank Drill Bit SetM2 cobalt high speed steel135-degree split point8
Bosch Impact Control HSS Drill BitsHSS (High-Speed Steel)Split pointN/A
HURRICANE 230-Piece HSS Drill Bit SetHigh speed steel135° tip230 pieces

Frequently Asked Questions

What type of drill bit is best for drilling aluminum?

For most aluminum drilling, a cobalt drill bit with a 135-degree split point is the best choice. Cobalt handles the heat better than standard high-speed steel, reducing the risk of the soft metal melting and sticking to the bit. For thinner material or occasional use, a titanium-coated HSS bit can also work well.

Do I need a special drill bit to drill through aluminum?

While you can drill through aluminum with a standard twist drill bit, using a bit designed for metal is highly advised. Aluminum requires sharp edges and efficient chip removal to avoid clogging and overheating. Bits marketed for soft metals or with specific coatings will last longer and produce cleaner holes.

What is the best way to drill a hole through aluminum?

The best technique involves using a sharp, appropriate bit, a center punch to prevent walking, and a cutting lubricant. Run your drill at a medium to low speed and apply steady, moderate pressure. Frequently retract the bit to clear long chips and prevent binding, which can snap the bit or damage the workpiece.

Can I use an impact driver to drill aluminum?

Yes, but you must use impact-rated drill bits with a hex shank, like our “Best for Impact Drills” pick. Standard round-shank bits are not designed for the hammering action of an impact driver and can shatter. For deeper or more precise holes, a standard drill is often better for control.

Should I drill aluminum fast or slow?

Drill aluminum at a slow to medium speed. High speeds generate excessive heat, which can melt the aluminum and weld it to the bit. A good starting point is 200-300 RPM for bits around 1/4 inch, slowing down further for larger diameters. Let the bit’s sharp edge do the cutting without forcing it.

The Bottom Line

For most users drilling aluminum, the Makita Impact Gold Titanium Drill Bit Set is the best overall choice, offering a great balance of durability, impact compatibility, and material versatility. If your work frequently involves harder alloys like stainless steel, the premium cobalt sets from Bosch or PFERD are worth the investment.

For those on a budget or needing an exhaustive size range for soft metals, the CaRoller or DEWALT HSS sets provide excellent value. Ultimately, pairing the right bit material with proper slow-speed technique and lubrication is the single most important factor for success when drilling into metal.