10 Best Hole Saws For Metal in 2026
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The Milwaukee Ice Hardened Hole Saw Kit is a top choice for its long tooth life and efficient chip clearing. For a compact, dual-purpose kit, the Lenox T3 Bi-Metal suits electricians, while the Diablo Carbide Teeth set handles mixed materials. Drilling clean holes in metal requires the correct tooth geometry and durable construction to manage heat and abrasion. This guide, based on manufacturer specifications, compares ten specialized options for different metalworking tasks.
Top 10 Hole Saws For Metal in the Market
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The Best Hole Saws For Metal, Reviewed
Milwaukee Ice Hardened Hole Saw Kit
What We Like
- Ice Hardened teeth for 50% longer life
- Positive rake angle for fast cutting
- Deeper gullets for efficient chip removal
Trade-offs
- Weighs 1.0 pounds for a 28-piece kit.
- Set dimensions are 16.5 inches wide.
Ice Hardened construction offers up to 50% longer life than the competition, meaning these saws can drill significantly more holes in metal before dulling. The Matrix II bi-metal teeth and radiused tooth back are designed for greater durability and reduced stress, which helps prevent tooth breakage during demanding jobs. Features like a positive rake angle and deeper gullets promote fast cutting and chip removal, keeping the tool cooler and preventing jams. With 28 pieces, the set covers a wide spread of common sizes for versatile use in general purpose applications.
You are trading some specialization for that all-purpose durability. For example, if your work is exclusively cutting through stainless steel or cast iron with embedded fasteners, the Diablo Carbide Teeth set might offer even more longevity in those extreme scenarios. This Milwaukee kit, however, provides a great balance of long life in general metal applications, smart design for chip and plug removal, and a strong warranty. It’s a premium set that justifies its cost through performance and reduced replacement frequency.
Lenox T3 Bi-Metal Hole Saw Kit
What We Like
- Includes two arbors for flexibility
- Speed slot system for easy plug removal
- Bi-metal construction for wood and metal
- Compact kit at 1.0 pounds
Trade-offs
- Only 9 hole saws, fewer than some 17-piece kits
- No carbide teeth for hardest metals
A 13-piece kit with two arbors is the core of this set. Having a spare arbor means one can be left set with a frequently used hole saw, reducing downtime to swap components in tight spaces. Bi-metal construction is rated for wood and metal applications, allowing a single kit to be used on different materials. Its compact form and one-pound weight make it easy to store in a tool pouch or bag.
The kit contains nine hole saws, which is fewer than some larger sets like the 28-piece Milwaukee Ice Hardened kit. Lenox includes a Speed Slot system described as easy to use for plug removal. This practical feature addresses a common task in hole saw operation.
Product photos

Diablo Carbide Teeth Hole Saw Set
What We Like
- Carbide teeth cut wood, metal, and stainless steel
- 60mm depth allows 40% deeper cuts per pass
- SnapLock PLUS mandrel enables tool-free changes
- TiCo carbide provides 50x longer cutting life
Trade-offs
- Set stops at 3" diameter, limiting larger bore options
- Large storage case measures 17" long, requiring substantial space
A 60mm cutting depth means you can punch through thick metal stock or layered materials in a single pass, which dramatically cuts down on setup time and fatigue. The carbide teeth are the real story here. They’re built to tear through nail-embedded wood and stainless steel without needing a blade change, making this set a logical pick for plumbers and metal fabricators who face unpredictable materials. It’s for the tradesperson who values a single, durable tool over a cabinet full of specialized cutters.
That versatility and durability come with physical heft. The full kit is a substantial 9.3 pounds, and its 17-inch case won’t tuck into a crowded tool pouch. For jobs exclusively demanding larger diameters in thinner materials, a more focused kit like the Lenox Speed Slot might be a more portable solution. But if your daily drill work mixes metals with tough composites, the Diablo set’s carbide innovation and deep-cut capacity justify its footprint in your on-site kit.
HYCHIKA BETTER TOOLS FOR BETTER LIFE HS13B Hole Saw
What We Like
- Bi-metal construction for wear resistance and toughness
- Optimized teeth and chip removal grooves for clean cuts
- Comprehensive 17-piece set in a sturdy storage case
- Suitable for soft metal, wood, PVC, and plastic
Trade-offs
- Maximum cut depth of 40mm limits material thickness
- 68mm (2-1/2") largest diameter may not suit all large jobs
- Set includes sizes for general use, not specialized tasks
The HYCHIKA HS13B set delivers a lot of utility in one compact case. Its 17-piece count is the main attraction, bundling 11 bi-metal saws from 3/4-inch up to 2-1/2-inch with two mandrels and spare drill bits. This broad range covers the vast majority of common hole sizes for plumbing, electrical, and general fabrication in soft metals and other materials. For a tradesperson or serious DIYer who needs a single, ready-to-go kit for unpredictable jobs, this density of options prevents frequent trips to the supply house. The bi-metal construction and 40mm cutting depth are adequate for sheet metal, conduit, and panels, making it a solid foundational set.
You trade specialization for breadth here. The 40mm depth means you won’t be drilling through thick structural steel or large pipe, and the tooth geometry is designed as a general-purpose workhorse, not for aggressively hard materials. For jobs demanding extreme speed or longevity in stainless steel, a dedicated carbide option would be a better match. But for the user who values having the right size on hand over extreme performance in one material, the HYCHIKA kit organizes a wide capability into a surprisingly small footprint.
Product photos

Klein Tools Carbide Hole Cutter Kit
What We Like
- Carbide construction for long life on metal
- Flange prevents drilling through the workpiece
- Split-point pilot bit starts holes accurately
- Cuts stainless, mild steel, copper, and brass
Trade-offs
- Only three sizes, lacks versatility for varied tasks
- 1.4-pound kit weight is heavy for its small count
- Limited to sheet metal up to 3/16-inch thick
An integrated flange prevents drilling beyond the sheet metal, which is a major safety and control feature for working on thin materials like electrical boxes or ductwork. This kit is designed for professionals who need to make clean, precise holes without damaging underlying surfaces. The carbide cutters are described as heavy-duty and durable for long life, and they are specified to cut stainless steel, mild steel, iron, copper, and brass sheet up to 3/16-inch thick. It’s a focused set for repetitive sheet metal tasks.
The trade-off is scope. With just three specific sizes, this isn’t a general-purpose kit for a workshop tackling pipes, wood, or thick plate. You’re buying a specialist tool. For a broader range of hole sizes in thicker materials, a larger bi-metal kit like the Lenox T3 would be a more versatile choice. But for the specific job of cutting clean, depth-controlled holes in sheet metal, the Klein design eliminates a common point of error and waste. It does one job exceptionally well.
Diablo Bi-Metal Hole Saw
What We Like
- 40% deeper cut capacity in one pass
- Quick-change mandrel for fast swaps
- Universal mandrel reduces accessory clutter
- Tool-free plug ejection speeds up work
Trade-offs
- Single size; requires separate purchase for other diameters
- No storage case included for the single saw
A 2-3/8-inch cutting depth allows for 40% deeper holes in a single pass compared to standard hole saws, which significantly reduces the time spent on drilling tasks. The variable tooth design delivers faster cuts with less vibration, enhancing user comfort by reducing physical strain during operation. This single saw is built for users who need that extra reach and value increased productivity.
Since you’re buying just one 3-inch diameter size, it’s a focused tool. If a project calls for multiple hole diameters, the universal mandrel compatibility allows for quick changes between all Diablo hole saw sizes from 5/8-inch to 6-inch. For a user needing only this specific size or replacing a worn-out tool, it delivers focused performance without the cost of a full kit.
Product photos

EZARC M42 Cobalt Hole Saw Kit
What We Like
- M42 cobalt construction for faster cutting and longer life
- All-access eject slots for rapid chip clearance and reduced heat
- Complete kit with arbors, pilot drills, and adapters for common tasks
- Organized case with clear lid for easy size identification
Trade-offs
- Maximum diameter of 2-1/2" limits it for larger pipe or conduit work
- Kit lacks sizes below 3/4", not suited for very small pilot holes
- Cutting depth under 2 inches may require multiple passes on thick material
Made from M42 bi-metal with 8% cobalt, this hole saw kit cuts about 30% faster than standard saws, a useful advantage for repetitive tasks like installing door hardware or lighting fixtures. Its design includes all-access eject slots for rapid chip clearance and reduced heat buildup, while the saws can last up to twice as long. The set covers ten common sizes up to 2-1/2 inches and comes with arbors, pilot drills, and a heavy-duty case, making it a complete kit for many on-site jobs.
Its range is the main consideration. While the ten sizes cover a lot of ground, the 2-1/2″ maximum diameter means you’ll need another tool for larger holes required for some drain lines or vent stacks. For those bigger, more abrasive cuts, a carbide-tipped option is built to handle it, though it comes at a higher cost per saw. The EZARC kit excels within its intended scope, delivering high-speed performance for the holes you make most often.
Product photos

Milwaukee Big Hawg Carbide Kit
What We Like
- Carbide teeth last 50x longer in demanding jobs
- Cuts through nail-embedded wood and stainless steel
- Deep gullets and slots clear material fast
- All-access slots simplify frustrating plug removal
Trade-offs
- 10-piece kit offers fewer sizes than some 28-piece kits
- Compact 4.2-inch cube kit; smaller size range than dedicated sets
- Specialized carbide design is overkill for simple sheet metal
With 50 times the life in abrasive applications and the ability to cut over a thousand nails, this carbide hole saw handles materials like cement board, cast iron, and fastener-embedded wood that would quickly ruin other saws. Its 3-tooth-per-inch design cuts faster than many alternatives. The all-access slots also make removing material plugs straightforward, which reduces downtime between holes.
The ten-piece kit offers a focused selection of sizes for its specialized task. When a project requires a wider array of diameters for less extreme materials, other kits like the 13-piece Lenox T3 list more components. This Milwaukee set concentrates on delivering extreme durability in tough applications rather than providing the broadest size range.
SALI Tungsten Carbide Hole Saw
What We Like
- Tungsten carbide teeth for high hardness and durability
- Unique three-blade design for efficient cutting in hard metals
- Titanium-plated pilot drill bit resists rust
- Works on bench, magnetic, and percussion drills
Trade-offs
- 1-inch cutting depth limits material thickness
- Cannot be used on concrete, tile, or stone
- Requires coolant for continuous high-speed drilling
A tungsten carbide tipped hole saw built around a unique three-blade design is engineered specifically for hard metals. The separate outer, middle, and inner blades work together to make the cut sharper and more efficient, particularly on tough materials like stainless steel and iron. This makes it a focused choice for metalworkers and fabricators who regularly need clean, 2-1/2 inch holes in sheet metal, square tube, or plate. It’s a specialist tool that prioritizes cutting aggression over material versatility.
With a 1-inch cutting depth, this hole saw is designed for sheet metal and plate up to that thickness, so it’s not meant for drilling through solid structural beams. The instructions specify adding coolant during high-speed work and avoiding materials like concrete or tile. Its three-blade tooth geometry is engineered for efficiency in hard metals, which helps it cut cleanly in stainless steel and iron without bogging down.
Product photos

Lenox Speed Slot Hole Saw Kit
What We Like
- Speed Slot design for easy plug ejection
- Optimized tooth design penetrates metal with ease
- Increased wall thickness improves durability
- Includes most commonly used hole saw sizes
Trade-offs
- Weighs 7.7 lb, a substantial load for a portable kit
- Kit focuses on common sizes, lacks very large diameters
With a claim of being twice as durable as previous Lenox models and an optimized tooth design for metal, this hole saw kit is built for a serious workload. The Amazon title specifies it’s a kit for electricians, who often need to punch clean holes quickly and repeatedly. Larger, sharper teeth aim to cut faster, while the Speed Slot staircase design is intended to make ejecting material plugs easier. It includes the most commonly used sizes, which should reduce time spent searching for the right tool.
The trade-off for that ruggedness and speed-focused design is heft. At 7.7 pounds, this is a substantial kit to haul up a ladder compared to a more compact option like the Lenox T3 Bi-Metal kit. It’s a tool built for performance on the job site, not for minimalist portability. For the pro who values time saved on each cut and fewer blade changes over the absolute lightest carry, the trade is an easy one to make.
How We Evaluated Hole Saws For Metal
Our research focused on manufacturer specifications, technical documentation, and patterns in professional and owner feedback. We prioritized tooth construction (bi-metal vs. Carbide vs. Cobalt), cut depth and diameter range, and features for productivity like plug ejection and universal arbors. We also considered the specific metal types each saw is engineered for, from thin sheet to stainless steel. Because this is a research-based evaluation, we cannot comment on real-world cutting speed or the precise feel of the tool in hand compared to a hands-on test.
What To Look For In Hole Saws For Metal
Choosing the right tool means matching its construction to your material and workflow. The wrong saw will dull quickly or overheat.
Prioritize tooth material: bi-metal for general steel, carbide for stainless and abrasives, and cobalt for high-speed cutting. Ensure the cut depth meets your material thickness, and look for design features like speed slots for easy plug removal.
Tooth Material & Design
Bi-metal saws, with a high-speed steel tooth band welded to a flexible alloy steel body, offer a great balance of durability and cost for most metal drilling. For hardened steels, stainless, or abrasive composites, carbide-tipped teeth provide dramatically longer life, though they are more brittle.
Cobalt teeth, like those in M42 steel, are designed for faster cutting with reduced heat in softer metals. Tooth count matters too; a lower TPI (teeth per inch) with a positive rake angle cuts more aggressively in metal, while deep gullets behind the teeth are critical for chip clearance to prevent binding.
Cut Capacity & Arbor System
Check the maximum cutting depth, which varies among models. For drilling through thick material like structural steel, a deeper saw saves time by completing the hole in one pass. The arbor, or mandrel, connects the saw to your drill. A universal arbor that fits multiple saw brands reduces accessory clutter, while quick-change systems allow for tool-free swaps. Some kits include two arbors for added flexibility, which is useful for electricians and plumbers on service calls.
Application-Specific Features
For sheet metal work, a hole cutter with a depth-limiting flange prevents drilling through the workpiece and damaging wiring behind it. Efficient chip removal is non-negotiable; look for large side slots or “all-access” designs that let you poke out the metal slug easily, a common frustration with traditional saws. If your work involves drilling into metal, proper technique with lubricant is as important as the tool itself.
- Confirm the kit includes the specific diameter sizes you use most often.
- Ensure the storage case is sturdy and clearly labels each size for quick identification. For cutting stainless steel, carbide teeth and a steady feed with cutting oil are mandatory.
The most important rule: always use cutting fluid or oil when drilling metal to manage heat and extend the life of your hole saw.
Hole Saws For Metal Compared
The table below summarizes the key specifications and intended uses for our top picks to help you compare them at a glance.
| Product | Material / Tooth Type | Piece Count | Cutting Depth |
|---|---|---|---|
| Milwaukee Ice Hardened Hole Saw Kit | Ice Hardened bi-metal | 28 pieces | N/A |
| Lenox T3 Bi-Metal Hole Saw Kit | Bi-Metal | 13 pieces | N/A |
| Diablo Carbide Teeth Hole Saw Set | Carbide teeth | 13 pieces | 60mm (2-3/8") |
| HYCHIKA BETTER TOOLS FOR BETTER LIFE HS13B Hole Saw | Bi-Metal | 17 pieces | 40mm |
| Klein Tools Carbide Hole Cutter Kit | Carbide hole cutters | 4-Piece | 3/16-inch |
| Diablo Bi-Metal Hole Saw | Bi-Metal | N/A | 2-3/8 inches |
| EZARC M42 Cobalt Hole Saw Kit | M42 bi-metal with 8% cobalt | 16PCS | 1.89 inches (48mm) |
| Milwaukee Big Hawg Carbide Kit | Carbide Teeth | 10 pieces | N/A |
| SALI Tungsten Carbide Hole Saw | Tungsten carbide tipped | N/A | 1 inch (60mm) |
| Lenox Speed Slot Hole Saw Kit | N/A | 17 Piece | N/A |
Frequently Asked Questions
What is the best hole saw for metal?
For most users, a bi-metal hole saw offers the best balance of durability and value for drilling steel, aluminum, and other common metals. Our top pick, the Milwaukee Ice Hardened kit, uses a specialized bi-metal construction for longer life. For the hardest metals like stainless steel, a carbide-tipped hole saw is the best choice.
What is the best tool for cutting holes in metal?
A hole saw is excellent for creating larger diameter holes (typically 3/4 inch and up) in sheet metal, plate, and tubing. For smaller, precise holes or thin sheet metal, a step drill bit is often faster and cleaner. For the cleanest possible hole in thin material with two-sided access, a chassis punch is the professional’s choice.
What is the best hole saw cutter for steel?
Carbide-tipped hole saws, like the Diablo set or Milwaukee Big Hawg, provide long life and can cut through hardened and stainless steels. For general mild steel, a high-quality bi-metal saw with a durable tooth design, like the Milwaukee Ice Hardened or Lenox Speed Slot, will perform well at a lower cost.
What is the best saw to cut through metal?
This depends on the metal type and hole size. For large holes in plate, a hole saw is standard. For cutting profiles or sheet metal, a jigsaw with a metal-cutting blade or a reciprocating saw (sawzall) is more appropriate. Always match the tool and blade tooth design to the material’s thickness and hardness.
How do I prevent a hole saw from getting stuck in metal?
Binding is often caused by heat buildup and packed chips. Use cutting oil, drill at a slow, steady speed, and periodically lift the saw to clear chips. Choose a saw with deep gullets and large ejection slots. For deep cuts in thick metal, some professionals drill small relief holes tangent to the main hole to help with chip clearance.
The Bottom Line
The Milwaukee Ice Hardened Hole Saw Kit is the best overall set for metalworkers and tradespeople who need durable, general-purpose performance and a wide range of sizes. If you’re on a budget but need many sizes, the HYCHIKA 17-piece set offers great value, while professionals dealing exclusively with sheet metal should consider the precise Klein Tools Carbide Hole Cutter Kit.
No matter which saw you choose, using the correct drilling speed and plenty of cutting fluid is the single most important factor for success and long tool life. For a broader look at all types, our comprehensive hole saw buying guide covers wood, masonry, and more.





