9 Best Bits For Drilling Hardened Steel in 2026

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We chose the Bosch CO14B Cobalt Drill Bit Set as the best overall for its 8% cobalt alloy that dramatically outlasts standard bits in tough materials. For superior starts on thin sheet metal, the Crosstar M35 Cobalt set excels, while the Milwaukee Red Helix offers a comprehensive heavy-duty set.

Drilling hardened steel requires a bit that can withstand extreme heat and pressure without dulling or breaking. Standard bits simply can’t handle the job, leading to wasted time, broken tools, and frustrating results. Our guide is based on specifications, manufacturer data, and patterns in expert and owner feedback, giving you a clear path to the right bit set for your specific metalworking needs.

Top 9 Bits For Drilling Hardened Steel in the Market

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The Best Bits For Drilling Hardened Steel, Reviewed

#1Best Overall

Bosch CO14B Cobalt Drill Bit Set

Bosch CO14B Cobalt Drill Bit Set
MaterialM42 alloy with 8% cobalt
Piece count14 pieces
Size range1/16" to 1/2"
Bit lengthJobber length
Design featureThick web-helix design
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What We Like

  • 8% cobalt alloy for 10x life vs. standard bits
  • Surface-hardened tip for hardened steel
  • High heat resistance for tough materials
  • Thick web-helix provides extra stability

Trade-offs

  • 14-piece set is smaller than many 21- or 29-piece competitors
  • No three-flat or hex shank for enhanced grip in high-torque applications

An 8% cobalt M42 alloy gives these bits high heat resistance and a claimed 10x life versus standard bits, so they can handle extended drilling in tough materials like stainless steel and cast iron. The surface-hardened tip is designed to penetrate hardened steel instead of skating off. Bosch’s thick web-helix design adds stability, which helps maintain control in demanding applications.

You are trading some versatility for that focused performance. The 14-piece assortment covers the most common sizes, but if you regularly need every 64th-inch increment, you’ll find the selection in the 29-piece Milwaukee set more complete. The Bosch CO14B’s compact case is great for a packed toolbox, though the smaller footprint means the bits are nestled tightly. Compared to Bosch’s own CO21 set with a three-flat shank, this model prioritizes the core cutting performance over that extra anti-spin feature.

Best for: Applications requiring drilling into stainless steel, cast iron, titanium, or hardened steel where high heat resistance and extended bit life are key considerations.
#2Best For Thin Sheet Metal

Crosstar M35 Cobalt Drill Bit Set

Crosstar M35 Cobalt Drill Bit Set
Cobalt Steel CoreM35 Cobalt
Tip DesignSelf-centering Pilot Point
Point Angle135° split point
CoatingTiAlN nano-coating
Piece Count21-piece set
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What We Like

  • TiAlN coating resists extreme heat over 1,472°F.
  • Pilot point tip prevents skating on curved surfaces.
  • Optimized geometry for thin, hard, gummy metals.
  • Includes duplicates of five smallest, high-wear sizes.

Trade-offs

  • Set is specialized, lacking larger diameters over 1/2".

The TiAlN coating, which withstands over 1,472°F, is the key to this set’s longevity when drilling materials like stainless steel. That heat resistance, paired with a self-centering Pilot Point tip, makes it a specialist for thin sheet metal. The geometry is engineered to cut with less downforce, which prevents the work-hardening and distortion that plague thin stock. You get cleaner holes with minimal burrs and a set that stays sharp for the long haul, backed by a 90-day satisfaction guarantee.

Engineered specifically for thin, hard, and gummy metals like stainless steel, the Crosstar M35 set tackles the common problems of bit skating and work-hardening. Its core is M35 cobalt steel, which maintains its hardness under intense local heat, and the bits feature a self-centering Pilot Point tip combined with a 135° split point. This geometry starts holes accurately on curved surfaces and requires less downforce, reducing exit burrs for cleaner results in sheet metal. For a consistent tip design across all sizes in a general-purpose cobalt set, the Bosch CO21 is an alternative. The focused engineering here, however, directly addresses the primary enemies in sheet metal work: heat and skating.

Best for: Metalworkers and fabricators regularly drilling thin-gauge stainless steel, titanium, or other hard, gummy metals where heat buildup and bit walk are constant frustrations. Not ideal for general shop use requiring bits larger than 1/2" or a perfectly uniform tip design across all sizes.

Product photos

#3Best Heavy-Duty Set

Milwaukee Red Helix Cobalt Drill Bit Set

Milwaukee Red Helix Cobalt Drill Bit Set
MaterialCobalt steel
Piece count29 pieces
Bit styleRed Helix flute
Set dimensions9.9 x 9.5 x 3.5 inches
Weight2.9 pounds
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What We Like

  • Cobalt construction for drilling hardened steel.
  • 29-piece set offers comprehensive size range.
  • Shorter, compact design for better control.
  • Extended flutes maintain good drilling depth.

Trade-offs

  • Bits thin out noticeably towards the tip.
  • Shorter length can limit reach in deep cavities.

For a balance of price and performance in general steel drilling, this 29-piece M35 cobalt set is an attractive option. Expert round-ups note excellent success with these bits as a go-to for metal drilling with a cordless drill. The Milwaukee design uses a shorter, more compact bit with extended flutes, resulting in a tool that offers similar drilling depth in a solid, controllable package for common cordless use.

The trade-off is in the bit geometry; they thin out towards the tip more than some dedicated machinist bits. For the vast majority of fabrication and repair work, this isn’t an issue, but it’s something to be mindful of under extreme lateral pressure. If your work demands the absolute maximum rigidity and you’re willing to pay for it, you’d look at a set like the Bosch CO21 with its three-flat shank. For a reliable, workshop-ready set that won’t quit when the metal gets hard, Milwaukee’s Red Helix design is a pragmatic and proven solution.

Best for: The mechanic or fabricator needing a durable, complete set of bits for daily metal drilling with a cordless drill. Not ideal for precision machinists requiring maximum rigidity for deep, straight bores in a mill.
#4Best Stepped Point Design

Drill America GSC Cobalt Drill Bit Set

Drill America GSC Cobalt Drill Bit Set
Bit materialCobalt
Point designStepped point
Point angle135 degrees
Shank type3-flat (11/64" and up)
Set size29 pieces
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What We Like

  • Stepped point design for easier starting.
  • Three-flat shank prevents bit spinning.
  • Comprehensive size range up to 1/2 inch.

Trade-offs

  • Smaller sizes (11/64" and under) have round shanks.
  • 29-piece set may be excessive for occasional users.
  • Stepped point is a specific geometry not all users prefer.

Drill America’s GSC bits feature a stepped point geometry that helps them start easier and drill faster in materials like acrylic, steel, and brass. This design can be a practical advantage when creating new holes or enlarging existing ones. The cobalt construction and 135-degree split point tip are intended to increase the tool’s lifespan and reduce heat during use.

The set uses a three-flat shank to prevent spinning, but bits sized 11/64″ and smaller have a round shank instead. This means chuck grip may differ between the smallest sizes and the larger ones in the collection. For consistent drilling in hardened metals, the stepped point and cobalt material aim to provide a reliable starting point.

Best for: Metalworkers and fabricators who need superior bit walk resistance and control when starting holes in hardened steel. Not ideal for users who exclusively drill small pilot holes and require a three-flat shank on every bit.

Product photos

#5Best Established Brand Set

Irwin M35 Cobalt Drill Bit Set

Irwin M35 Cobalt Drill Bit Set
MaterialM35 5% Cobalt Alloy Steel
Point Angle135 Degree Split Point
Size Range1/16 inch to 1/2 inch
Increments1/64 inch
Piece Count29 pieces
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What We Like

  • M35 cobalt alloy for high heat resistance.
  • 135-degree split point minimizes bit walking.
  • Heavy-duty web construction for durability.
  • Comprehensive 29-piece set in fine increments.

Trade-offs

  • Case dimensions are large at 12.3 inches wide.

The 5% cobalt alloy is the key here, giving these bits the extra heat resistance needed to push through hardened steel without immediately losing their edge. This set from Irwin is for the workshop user who values a trusted name and wants a complete kit that covers nearly every common size from 1/16″ up to 1/2″ in precise 1/64″ steps. The 135-degree split point starts the hole exactly where you want it, a critical detail when working with tough materials where a wandering bit can ruin a piece.

The case measures 12.3 inches wide and 11.6 inches long, requiring more storage space than more compact sets like the Bosch CO21. This makes it better suited for a fixed workshop drawer than a portable tool bag.

Best for: A complete set of cobalt bits for a workshop. Not ideal for highly portable toolkits.
#6Best For Precision Starts

Bosch CO21 Cobalt Drill Bit Set

Bosch CO21 Cobalt Drill Bit Set
MaterialCobalt
Bit count21 pieces
Shank designThree-flat on bits ≥3/16"
Tip designNo-skate split-point
Largest bit size1/2 inch
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What We Like

  • No-skate tip for precise, clean starts
  • Three-flat shank prevents chuck slippage
  • Cobalt construction handles high drilling temperatures
  • Laser-etched markings for clear size identification

Trade-offs

  • Set lacks bits larger than 1/2 inch diameter
  • Case is 9.0 inches wide, requiring more drawer space
  • Three-flat shank only on bits 3/16 inch and larger

A no-skate split-point tip defines this set, providing clean, precise holes and accurate starts right on your mark. That makes the Bosch CO21 a natural choice for fabrication or repair work where your first hole must be perfect, especially in slick materials like stainless steel or titanium. Cobalt construction handles the high drilling temperatures these tough materials generate, and the three-flat shank gives you a confident, slip-free grip in the chuck for bits 3/16 inch and larger.

The trade-off is in the kit’s physical footprint and scope. Its case is nine inches wide, which demands a dedicated drawer or shelf space, unlike more compact sets like the MACXCOIP. While the 21-piece range covers most common tasks from 1/16 to 1/2 inch, jobs requiring larger diameters will need a supplemental bit. For the craftsman prioritizing pinpoint accuracy over an ultra-compact kit or the largest possible bit selection, this set delivers focused reliability.

Best for: Metalworkers and machinists who need absolute hole placement accuracy in stainless steel, cast iron, and titanium. Not ideal for users who frequently need drill bits larger than 1/2 inch or require a pocket-sized case.
#7Best Compact Kit

MACXCOIP M35 Cobalt Drill Bit Set

MACXCOIP M35 Cobalt Drill Bit Set
Bit MaterialM35 Cobalt HSS
Bit Count13 pieces
Size Range1/16" to 1/4"
Bit TypeJobber length
Storage CaseCompact index case
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What We Like

  • M35 cobalt alloy for drilling hardened steel.
  • 135-degree self-centering tip reduces walk-off.
  • Includes a wide 13-size fractional set.
  • Extremely compact case for tight storage.

Trade-offs

  • Maximum bit size is only 1/4".
  • Jobber length limits deep-hole capacity.

The single most decisive fact about the MACXCOIP set is its 4.1 x 3.0 inch footprint, which makes it the smallest organized kit in this guide. This is the kit you grab when your drill index is at the shop and you need a capable selection of bits for metal in your truck or home toolbox. The M35 cobalt construction and 135-degree split point are the right specs for biting into hardened steel and stainless, and the thirteen fractional sizes from 1/16″ to 1/4″ cover a solid range of common tasks. It’s a pragmatic choice for a mechanic or fabricator who needs reliable penetration in tough materials without sacrificing precious drawer space.

The trade-off for that ultra-compact design is a limited scope. You’re getting jobber-length bits, which are fine for most through-holes but won’t handle deeper drilling applications. More significantly, the top size stops at 1/4 inch, so you’ll need another set for larger holes. For a broader capability in a still-manageable package, the Bosch CO21 set extends to larger diameters. The MACXCOIP set excels as a focused, space-saving specialist, not a comprehensive workshop solution.

Best for: The mobile technician or DIYer who needs a hardened steel-capable bit set that tucks into a crowded toolbox drawer. Not ideal for projects requiring hole sizes above 1/4" or deep drilling applications.
#8Best Innovative Design

Crosstar Triple-Flute Cobalt Drill Bit Set

Crosstar Triple-Flute Cobalt Drill Bit Set
MaterialM35 cobalt HSS (5% cobalt)
CoatingTiAlN (heat resistant to 1472°F)
Flute DesignTriple-flute (3/32" and up)
Shank TypeThree-flat
Set Contents21 pieces, 1/16" to 1/2"
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What We Like

  • TiAlN coating drastically reduces heat and friction
  • Triple-flute improves chip ejection by ~40%
  • Three-flat shank eliminates spin-out in chucks
  • Superior hole roundness and wall finish

Trade-offs

  • Not a full triple-flute set, smallest three sizes are two-flute
  • Recommended for standard depth of cut, not deep boring

The triple-flute design is the standout here, delivering cleaner holes and cooler operation by ejecting chips about 40% faster than a standard bit. That means less heat soaks into your workpiece and the bit itself, which is critical when pushing through hardened steel. Combined with a TiAlN coating that shrugs off extreme temperatures, this set is built for shops that regularly tackle stainless or alloy steel. It’s for the fabricator who wants a bit that will last through the job without losing its edge and who values a precise, clean finish as much as raw drilling power.

The innovative triple-flute geometry is reserved for bits 3/32″ and larger, while the three smallest sizes use a conventional two-flute design. This makes sense for delicate work with fine bits, but it means the set’s most significant performance advantages, like improved chip ejection and superior hole finish, don’t apply across every size. For a user who needs maximum speed and finish consistency in every hole, that’s a limitation. The Crosstar set excels when you’re working within its optimized size range, offering a tangible step up in control and tool life.

Best for: Metal fabricators and machinists drilling precise, clean holes in hardened materials up to 60 HRC, who prioritize bit longevity and finish quality. Not ideal for applications requiring exclusively deep-hole boring or a fully uniform triple-flute design down to the smallest pilot sizes.

Product photos

#9Best For Impact Drivers

Sinyeenglon Hex Shank Cobalt Drill Bit Set

Sinyeenglon Hex Shank Cobalt Drill Bit Set
MaterialM35 Cobalt HSS
Shank TypeSolid-bonded 1/4" hex
Size Range1/16" to 1/4" (13 pieces)
Maximum Hardness67 HRC
Case Dimensions6.5" L x 5.2" W x 0.5" H
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What We Like

  • Solid-bonded hex shank prevents breakage
  • M35 cobalt handles hardened steel up to 67 HRC
  • 5x higher torque rating than old hex shanks
  • Compact case for easy storage and portability

Trade-offs

  • Maximum bit size is only 1/4 inch
  • 13-piece set is smaller than many competitors

The solid-bonding 1/4-inch hex shank prevents the drill bit from breaking loose from the shank base, which keeps it running straight and true in an impact driver. This design transmits torque directly and eliminates radial runout, giving you confidence when drilling into hard metals like stainless steel or cast iron. The M35 cobalt material is heat resistant and has a hardness up to 67, so it cuts faster and lasts longer than standard bits when used on hardened steel.

You trade some versatility for that rugged, driver-focused design. The size range stops at 1/4 inch, which covers a huge number of common fastener and pilot holes but leaves larger tasks for another tool. Compared to a comprehensive shop set like the 29-piece Milwaukee Red Helix, the Sinyeenglon is a specialized, portable solution. Its compact, low-profile case fits in a tool belt pouch, but the bit selection is inherently more limited. It excels at its specific mission: delivering durable, precise holes in hard metal directly from the impact driver you’re already using.

Best for: Tradespeople and DIYers who drill hardened steel primarily with an impact driver. Not ideal for shop work requiring bit sizes larger than 1/4 inch or extensive drill press use.

Product photos

How We Evaluated Bits For Drilling Hardened Steel

We analyzed product specifications and manufacturer documentation to verify claims about material composition, like cobalt percentage and specialized coatings. We consulted expert tool round-ups for professional insights on performance in real-world metalworking scenarios. Finally, we looked for consistent patterns in owner feedback across thousands of reviews to understand long-term durability and common pain points.

The key selection criteria are material composition, bit geometry, and set composition. The material of the drill bit is the primary factor, as only certain alloys can withstand the abrasion and heat of hardened steel. Bit geometry, including point design and flute shape, dictates control and chip removal. The sizes included in a set determine its practical versatility for different projects. Manufacturer claims about longevity should be considered as estimates.

What To Look For In Bits For Drilling Hardened Steel

Choosing the right bit means matching its construction to the specific demands of your material and tools. The wrong bit will fail quickly and can be dangerous.

For drilling hardened steel, prioritize bits made from M35 or M42 cobalt steel alloy. Look for a self-centering tip like a 135-degree split point to prevent “walking,” and ensure the shank (three-flat or hex) is compatible with your drill’s chuck for maximum grip. A set with a practical range of sizes will save multiple trips to the store.

Material Composition

Cobalt alloy is the standard for drilling hardened steel. The addition of 5-8% cobalt increases the steel’s red hardness, allowing it to retain its cutting edge at the high temperatures generated by drilling. Some premium bits feature a titanium aluminum nitride (TiAlN) coating, which further reduces friction and heat buildup.

While solid carbide bits are the ultimate choice for the hardest materials, they are brittle and best suited for rigid machine tools, not handheld drills. For most users, a high-quality set of cobalt drill bits is the most practical and cost-effective solution.

Bit Geometry

A bit’s shape governs how it starts a hole and removes waste material. A 135-degree split point is highly effective at preventing the bit from “walking” or skating across a curved metal surface, ensuring your hole starts exactly where you intend. For thin sheet metal, a pilot point can also aid in precise starts.

Flute design is critical for chip ejection; a high-quality helix pulls swarf out of the hole efficiently, preventing clogging and overheating. Specialized designs like triple-flutes can further improve chip removal and hole finish, especially in gummy metals like certain stainless steels or titanium.

Shank & Set Composition

The shank is the part gripped by your drill’s chuck. A round shank is standard, but a three-flat or hex shank provides significantly more torque transfer, preventing the bit from spinning inside the chuck during high-load applications. This is crucial for drilling hardened steel.

When evaluating a set, consider the size range and increments. A set running from 1/16″ to 1/2″ in fine increments is ideal for a workshop, allowing you to drill precise pilot and final holes. For a portable kit or use with an impact driver, a compact set focusing on smaller diameters may be sufficient.

  • Check that the largest bit diameter in the set meets your project needs.
  • Verify the shank type matches your drill chuck, especially for high-torque work.
  • Assess if the case is durable and organized for your storage style.
  • Look for clear, laser-etched size markings to avoid confusion.

The best bits to drill hardened steel combine a cobalt core for heat resistance with a geometry designed for control in metal.

Bits For Drilling Hardened Steel Compared

The table below compares our top picks across key specifications to help you see the differences at a glance.

ProductMaterialPiece CountSize Range
Bosch CO14B Cobalt Drill Bit SetM42 alloy with 8% cobalt14 pieces1/16" to 1/2"
Crosstar M35 Cobalt Drill Bit SetM35 Cobalt21-piece set1/16"-1/2"
Milwaukee Red Helix Cobalt Drill Bit SetCobalt steel29 piecesN/A
Drill America GSC Cobalt Drill Bit SetCobalt29 pieces1/16" to 1/2"
Irwin M35 Cobalt Drill Bit SetM35 5% Cobalt Alloy Steel29 pieces1/16 inch to 1/2 inch
Bosch CO21 Cobalt Drill Bit SetCobalt21 piecesN/A
MACXCOIP M35 Cobalt Drill Bit SetM35 Cobalt HSS13 pieces1/16" to 1/4"
Crosstar Triple-Flute Cobalt Drill Bit SetM35 cobalt HSS (5% cobalt)21 pieces1/16"-1/2"
Sinyeenglon Hex Shank Cobalt Drill Bit SetM35 Cobalt HSS13Pcs1/16" to 1/4"

Frequently Asked Questions

What is the best drill bit to drill hardened steel?

The best drill bits for this job are made from cobalt steel alloy (M35 or M42) or solid carbide. Cobalt bits offer the best balance of durability, heat resistance, and value for use in handheld drills and drill presses, making them our top-recommended category for most users drilling hardened steel.

What is the best way to drill into hardened steel?

Use a high-quality cobalt bit, start with a slow speed, and apply steady, firm pressure. Using a cutting fluid or lubricant is highly recommended to reduce heat and extend bit life. For the hardest materials, a rigid setup like a drill press is far superior to a handheld drill for control and safety. Our guide to drilling into metal covers techniques in more detail.

Will titanium drill bits work on hardened steel?

No, titanium drill bits are not suitable for hardened steel. The “titanium” refers to a thin nitride coating on a standard high-speed steel (HSS) bit. This coating improves wear resistance for softer materials but quickly wears away when faced with the abrasiveness of hardened steel, after which the underlying soft steel dulls almost immediately.

What is the best 5/8 inch drill bit for hardened steel?

For a single large-diameter bit capable of drilling hardened steel, you would typically look for a high-quality M42 cobalt bit sold individually from industrial suppliers. Most consumer-focused sets for hardened steel have a maximum diameter of one-half inch, as larger sizes require significantly more power and are often used in industrial contexts rather than general fabrication.

What’s the difference between HSS and cobalt bits for steel?

The core difference between HSS and cobalt bits is the addition of 5-8% cobalt to the steel alloy. This “cobalt” is mixed into the metal, not just coated on it, which gives the bit much higher red hardness. This allows cobalt bits to maintain their cutting edge at the high temperatures generated by drilling tough materials like stainless or hardened steel, where standard HSS bits would rapidly soften and fail.

The Bottom Line

The Bosch CO14B Cobalt Drill Bit Set is our best overall choice for its proven 8% cobalt alloy, offering a significant longevity boost for anyone regularly tackling stainless steel, cast iron, or hardened steel. If your budget is tight or you primarily work with thin sheet metal, the Crosstar M35 Cobalt set provides exceptional specialized value. For mechanics who need a comprehensive kit for daily use, the 29-piece Milwaukee Red Helux set is the heavy-duty answer.

Ultimately, the single most important factor is the bit material. Investing in a true cobalt alloy bit, rather than a coated or standard HSS bit, is non-negotiable for successfully and safely drilling hardened steel.